PROVEN ON THE PRODUCTION FLOOR

Ambition is a start.
Production is the proof.

13 projects, written up properly. What the customer needed, what the engineering actually involved, and what the line does now. Customers are not named, and the parts that did not go to plan are in here too.

Showing 13 of 13 projects.

Automotive, Tier 12024 · 8 min read

Automating the Unautomated

Twelve robots, seven components, and a 12.8 second cycle

12.8 sAchieved cycle time, against a sub-14 second contract
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Automotive, Tier 12025 · 11 min read

Prove It First

How a 300 part test run won the job before the purchase order arrived

294 of 300Parts placed successfully in the proof of principle run
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Powertrain2025 · 9 min read

Picking Is the Easy Part

A vision-guided bin picking cell, and why the picking was never the hard bit

18 sAchieved cycle time, against a 20 second target
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Nuclear2024 · 14 min read

Eight Feet, Four Hundred Pounds, and No Fence

Inside a nuclear machine tending cell

Under 30 sRobot pick to placement in machine, including door cycle
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Automotive, BEV program2024 · 12 min read

Nine Years of Almost

Rebuilding a BEV rear axle line out of its own parts

7–9 yearsThe previous line ran without ever meeting quality or cycle time
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Transformer manufacturing2023 · 13 min read

Nobody Had Automated This

Why the AI buildout runs through a transformer core that was still laced by hand

83 – 140Laminations in a single transformer core, every one placed by hand
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Automotive seating2025 · 7 min read

However the Operator Saw Fit

Automating an end of line that had never been specified, only performed

10.8 s / 11.2 sAchieved cycle time per part on the two lines
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Automotive2024 · 8 min read

Nine Seconds a Part

Six variants through one reused cell, with no changeover

9 sA completed assembly out of the cell, welded, inspected, marked and packed
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Aerospace2024 · 9 min read

No Operator Required

Inside a lights-out shot peen cell for an aerospace manufacturer

15Part variants handled by one gripper
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Automotive, EV10 min read

The Frame That Was Glued Together

Building the first structurally integral bonded aluminium automotive assembly

0Welds in the finished frame
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Automotive, EV12 min read

Metal That Won't Weld

Four ways to join a structure that cannot be welded

0Production parts the line has ever shipped
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White paper, with Apera AI8 min read

Intelligent Bin and Rack Picking in Manufacturing

Apera AI and Ethos Automation

0.3 mmPlacement accuracy achieved on a rack picking cell
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White paper, first automation14 min read

Nobody Here Has Done This Before

Bringing automation into a plant that has never run it

8Steps from site survey to handover
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THE NEXT MOVE IS YOURS.

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